RUMM renowned for their innovative energy management services using Automatic Monitoring & Targeting to reduce business energy consumption.

Read a case study by RUMM on one of their clients –  RPC Containers who had a 14% reduction in Specific Energy Consumption (SEC) in the first year.

The Client

The RPC Group is Europe’s leading manufacturer of rigid plastic packaging. With just under 50 autonomous sites in 12 countries, the company employs in excess of 6,500 people.

The Brief

RUMM was asked to investigate energy usage at RPC’s Llantrisant plant and provide solutions and suggestions for reducing the annual energy bill.

The Method

The installation at RPC was carried out in two stages.

Following the completion of the aM&T system, where 17 meters were installed across the site, a benchmarking exercise then took place in order to identify where energy was being used and equally where there was opportunity for savings.
RUMM and RPC then engaged in an energy management partnership to achieve savings. This included regular weekly meetings to discuss options that could save the company money.

The main areas targeted were chippers, high and low pressure compressors, dryers, leak detection, lighting and chillers. Site analysis was carried out based upon production output, and thus specific energy consumption (SEC) was analysed and this was benchmarked to fully understand energy consumption characteristics

The Results

As a result of the measures put in place; energy consumption in the first 5 months was reduced with specific energy consumption reducing by 14%. This equated to a £120k saving in the first year alone.

Why it Worked

The key for the success was the commitment from RPC to control costs and the close working Partnership with RUMM. The general manager was committed to the project and encouraged the whole company to make it a success.

“RUMM pushed us, the staff responded and with a target of a 17% reduction in 2 years, we achieved more than 10% in one year alone. The actions ranged from monitoring and targeting specific areas, to simply installing time switches on lighting – but the savings were there.On behalf of RPC Llantrisant, I have no hesitation in recommending RUMM to reduce your energy consumption.”

Manufacturing Manager, RPC Containers

Set the blue print for your company with RUMM leaders in Energy Management Software and services. Is your company doing their part in saving energy by reducing energy consumption and being aware of the impact of energy saving on the environment? Ensure energy reduction in manufacturing is a priority within your company.

You might be wondering what sets RUM apart from their competitors and why you would consider RUMM, I will tell you why its RUMM’s superior energy management software called IBASS 4?

RUMM IBASS 4 enables the user to interrogate the database that hold the ½ hourly consumption profiles for visualisation, analysis, alarming and reporting on all the data stored. It is RUMM’s proprietary energy management software suite and forms the framework upon which RUMM delivers its energy management services.

IBASS is configured as part of the sub-metering installation process to accommodate the sub-metering system profile to complete the aM&T system.

IBASS is a software suite that enables the visualisation of consumption profiles, constructs user defined reports and targets energy consumption using advanced analysis and alarming. It has been developed by Energy Managers for the end-user energy management perspective so that it is intuitive.

It is the primary tool used by RUMM’s energy account managers to offer energy management services for customers. Our customer’s utilise the power and flexibility of it too. It’s a product that has attracted interest from the “big 6” utility suppliers.

RUMM IBASS 5 – Launched into the market in July 2014, IBASS 5 is the smart phone and tablet enabled version of the IBASS product it has many additional features including a new look and feel, with dashboards and KPI reporting which continues to keep our offering ahead of the marketplace.

An example of the new version IBASS 5 screens is given below:

IBASS 5 KPI normalised Energy Management Software (IBASS)

RUMM IBASS 5 will have cutting edge dashboards and KPI reports with data available for mobile devices. It is being built using the latest .NET technologies. The .NET Framework 4.5 and ASP.NET MVC 5. This helps provide a sophisticated, scalable application that is based upon known standards and offers compatibility across a range of devices from desktop web clients to roaming IPADs.

It is a pure SaaS model and provides multi-threaded simultaneous concurrent web browsing from anywhere in world.

IBASS 5 mobile Energy Management Software (IBASS)

Mobile Enabled IBASS 5 Screenshots

Screenshot Example – Menu Options in Tablet Format

IBASS 5 menu Energy Management Software (IBASS)

Screenshot Example – Dashboard/KPI Reports to Mobile Devices

IBASS 5 KPI mobile Energy Management Software (IBASS)

RUMM USA HOME

Take control of your business Energy Management with so many options available and so much information available, how can you get started Reducing Energy Consumption?

First Things First:  Understand Your Energy Consumption.  The first step to understanding your path to reduced energy consumption is understanding how much energy you use from each energy source and the biggest users of energy at your facility.  Consider heating, cooling, and ventilation as well as compressed air and industrial equipment.  Once you have identified your largest consumers of energy you will have a good idea of where your biggest opportunities to Reduce Energy Consumption are.

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Plan to review and reduce energy consumption.  Included in your plan should be an evaluation of the material condition of equipment and effectiveness of control systems.  Everything from a properly functioning and programmed thermostat in the office to properly maintained industrial equipment can impact your ability to reduce energy consumption.  Your plan should include regular review of your largest energy consumers.

Do:  Based on the information you have gathered, implement efficiency improvements and corrective action, starting with the best conservation measures first (low or no cost, biggest improvements).  Don’t forget the no cost conservation measures:  things like proper shut-down procedures for off-hours and re-programming thermostats can have a significant impact.  Low cost improvements include bringing preventive maintenance schedules up to date and minor repairs such as fixing compressed air leaks.

Check the Results:  Periodically check to confirm conservation measures are being followed and maintained.  A sub-metering system that helps you monitor energy consumption can measure to confirm improvements and identify when consumption patterns change unexpectedly.  Manufacturing facilities should track Specific Energy Consumption (energy consumed per unit of production) to verify conservation measures (Scatter Plots or Control Charts for Specific Energy Consumption can be very helpful).

Act:  Adjust the plan, adjust as necessary to achieve verified results.  Observed success becomes the new ‘Normal’, then start the continuous cycle again:  Plan – Do – Check – Act. RUMM-USA will help you reduce your energy consumption with our Energy Management Software.

It is easy to get started, the next time you pay your energy bill, take a walk around your facility and consider where all that energy is being used.  Start asking the rest of your team where they think the energy is being used and start putting together a plan for energy conservation.  The more people on your team that are talking about and thinking about reducing energy consumption, the less energy you will use.

RUMM-USA is an innovative company specialising in energy management software and systems which are continually being updated and developed for energy management by energy managers. This is a distinction from the majority of software in this area that have been developed form an IT perspective.  RUMM’S energy managers provide the input into the development based upon what they need to provide the best service for their customers.

If you are a commercial or industrial consumer then RUMM-USA can help you understand the costs, legislation and opportunities for cost and energy reductions open to you. Moreover they will help you deliver real energy and cost reductions and, for a lot of organisations, represent the best energy management option as they bring expertise and people to your site to help.

Their recent participation at the Forge Fair Trade show has been a huge success for RUMM-USA LLC. The forging and heat treatment community has shown a lot of interest in the RUMM process and technology which can assist the sector in reducing energy consumption and costs.

At a time when energy consumption, and its effective and efficient management, is high on everyone’s agenda in the manufacturing industry – RUMM was able to show how its processes can help you to Reduce Energy consumption.

IMG 0131 e1430149827751 Forge Fair Trade show – proves an enormous success